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  • Temperature detection and temperature management in powder coating processes
    May 11, 2024

    Overview   The baking temperature of powder coating has a significant effect on the color difference of the coating film. The curing temperature and curing time of the powder coating curing process are tested with a furnace temperature tracker.   It is important to carry out regular temperature tests to ensure that all products meet the required curing temperature and curing time to ensure the quality of the coating. When there is a problem with product quality, the cause of the problem in the coating and baking process can be quickly identified and solved in time.   Control temperature and baking temperature management The temperature and speed of the baking line are generally displayed on the on-site control cabinet of the baking line, and some also have the temperature of the hot air outlet of the combustion chamber. This temperature is measured by a thermocouple (or RTD) mounted on the baking line.   This control temperature is the temperature at a fixed position on the baking line. In fact, the baked product is not in the same space as this test temperature point.   Controlling thermocouples (RTDs) requires monthly accuracy testing. Replace the control thermocouple (RTD) with a new one every two years.   The baking temperature and baking time refer to the actual temperature of the workpiece and the cumulative time to maintain it not lower than this temperature, not the set temperature of the curing oven and the walking time of the workpiece in the furnace.   Quality control requires that all products meet the required curing temperature and curing time, with the maximum temperature not exceeding the maximum allowable temperature of the powder.   The temperature of the coating line must be tracked and tested regularly with a furnace temperature tracker. Generally, at least the upper, middle and lower product temperature and a little furnace gas temperature are tested.   In the case of the acceptance of the coating line, the re-use of the coating line after maintenance, the replacement of heating equipment, the replacement of temperature-controlled thermocouples (thermal resistance), etc., the furnace temperature curve must be tested before the production can be rescheduled. Daily testing is done at least once a month.  SMT furnace temperature tracker 1.Furnace temperature tracker The furnace temperature tracker can be divided into a four-channel (model SMT-4) simple furnace temperature tracker, a seven-channel (SMT-X7-4M-300-K) wireless furnace temperature tracker, etc., and the most suitable furnace temperature tracker can be selected according to the number of measurement points to be tested and the requirements of process temperature and time . 2.Test principle The furnace temperature tracker is equipped with an incubator for thermal insulation, and the temperature data is recorded in the furnace temperature tracker with the product into and through the oven.   Sensors used to test temperature are generally K-type thermocouples. There are paste thermocouples, clamp thermocouples, magnet thermocouples, etc., and the thermocouple fixing method is selected according to the process requirements.   The test temperature sensor can measure the temperature of the atmosphere in the baking oven at one point, and the surface temperature at different positions of the product at multiple points. The temperature data in the entire oven is recorded in the furnace temperature tracker.   After the furnace is released, through communication with the computer, the data of the whole process is read out, and the test results are analyzed with special software to obtain the curing time and the maximum temperature of the baking process that are higher than the two curing temperatures (selected according to customer requirements).   The wireless furnace temperature tracker adopts WIFI wireless communication and USB communication, which can embed real-time temperature data into the control system. Test Methods and Procedures 1.Set the sampling period Set the sampling period on the setting software or the furnace temperature tracker display, there are 1s, 2s, 5s, 10s, 20s, etc., usually set to 1s. 2.The thermocouple is fixed on the workpiece The hot end of the thermocouple is fixed on the surface of the workpiece to be measured, and the furnace gas temperature is measured with a furnace gas thermocouple.   Paste thermocouple: use high-temperature tape to paste the thermocouple on the surface of the workpiece, especially suitable for metal parts, plastics, special-shaped workpieces with a thickness of less than 2mm, etc. It is characterized by a short response time.   Clamp thermocouple: easy to fix, suitable for all kinds of aluminum alloy workpieces.   Magnet thermocouple: only suitable for all kinds of iron workpieces, not suitable for stainless steel, aluminum, plastic and other workpieces; The downside is the long response time. Test at least a little of the furnace atmosphere temperature. 3.Furnace test Before entering the furnace, turn on the furnace temperature tracker switch and start recording. The furnace temperature tracker is fed into the furnace together with the workpiece to record and save the temperature change of the powder coating of the workpiece throughout the curing process. Stop recording after baking and then unplug the thermocouple. 4.Download the data for analysis After the furnace temperature tracker is baked, the recorded temperature data is downloaded to the computer through the data cable, and the data is analyzed through the special analysis software. 5.Save the test temperature data At the same time, the actual set temperature of the oven and the speed of the assembly line are recorded, and the test results are analyzed. Actual test examples  1.Aluminum alloy wheel coating temperature test Automotive aluminum alloy wheels are increasingly coated with powder coatings, and at present, China's aluminum wheel industry mainly uses transparent powder for surface coating.   Painting is the final process of aluminum alloy wheel production, the main function of the process is to increase the corrosion resistance of the wheel hub in various environments during driving and the appearance of the appearance, and can be sprayed in different colors according to the needs of users.   After each layer of spraying is completed, such as wheel base coating, color paint spraying, transparent layer spraying, etc., it needs to be cured into a film, so each set of spraying equipment is connected to a set of curing oven and the corresponding cooling furnace, and the actual temperature curve of the furnace temperature can be tested and adjusted with SMT furnace temperature tracker to ensure that the temperature curve meets the process requirements.   Figure 1 shows the temperature curve of the hub coating furnace. The maximum air temperature reaches 231.7°C, which is a bit on the high side and cannot be higher than the maximum allowable temperature for powder coatings. Due to the thickness of the workpiece, if the curing time at high temperature cannot meet the requirements, the speed of the assembly line can be reduced. Fig.1. Coating temperature curve of aluminum alloy wheels 2.Appliance coating temperature test The powder curing process used for home appliance coating is 180±10 °C, and the baking time is 15±5min, which is normal curing.   However, the two are interrelated, and the initial commissioning of the equipment requires the use of an SMT furnace temperature tracker to measure the surface temperature and accumulation time of the upper, middle and lower parts of the largest workpiece, and adjust the curing oven set temperature and conveyor speed (which determines the travel time of the workpiece in the furnace) according to the measurement results until the above curing process requirements are met.   In this way, the correspondence between the two can be derived. Figure 2 shows the coating temperature curve of the refrigerator shell. This temperature profile is reasonable. Fig.2. Temperature curve of household appliance coating 3.Color-coated sheet coating temperature test Color-coated sheet refers to the product of baking organic paint applied to the surface of the substrate in a continuous production process.   As a composite material, color-coated sheet not only has high strength, easy molding, but also has good corrosion resistance, and organic coatings can be formulated in a variety of different colors.   And with the help of printing, embossing and other technologies to make imitation wood grain, leather grain and other patterns, so that the color-coated board has good decorative properties, so it has been more and more widely used in construction, home appliances and transportation.   In the production process of color-coated board, curing is the key process, after the coating is applied to the substrate, it needs to be heated to volatilize the solvent in the wet coating, and at the same time, the organic matter is polymerized or cross-linked under the action of a catalyst.   Curing not only makes the coating firmly bonded to the substrate, but also makes it have certain mechanical and physical properties, so the control of curing process parameters directly affects the product performance of the color-coated board. Figure 3 shows the temperature curve of aluminum plate color coating. Fig.3. Aluminum plate roller coating temperature curve 4.Aluminum profile coating temperature test There are two main types of aluminum profile coating lines: vertical and horizontal. It is recommended to use a 4-channel furnace temperature tracker for horizontal type and a 7-channel furnace temperature tracker for vertical type. When curing, it must be baked at the specified temperature and time.   If the temperature is too low and the time is too short, the powder will not form a pattern, and at the same time, the mechanical properties will be greatly reduced due to incomplete melting. The powder curing process is 180±10 °C, and the baking process is 15±3min, which is normal curing. Fig. 4 shows the actual test curve of a horizontal spraying line for aluminum profiles. Fig.4. Coating temperature curve of aluminum profile The maximum temperature of the upper, middle and lower aluminum surface was 251.0°C, 242.9°C and 242.9°C, respectively, and the baking time above 220°C was 13min, 12min and 12min respectively. The furnace gas temperature has a local high temperature, the temperature reaches 291.3 °C, which will not affect the quality of the product when the assembly line is operating normally, if the assembly line stops moving.   At this high temperature, the quality of the aluminium profile baking can be problematic and this local high temperature zone must be eliminated by adjusting the heat distribution of the baking line or by reducing the temperature at the outlet of the high-temperature burner.  conclusion This article introduces some application examples of temperature management of baking lines and SMT furnace temperature trackers, and it is recommended that the control thermocouples (or RTDs) of the coating line be tested regularly, and the control thermocouples (or RTDs) should be replaced every two years.   The temperature profile of the coating line is tested once a month. After the overhaul of the baking line, when the furnace is shut down and the furnace is reopened, the furnace temperature tracker should be used to check whether the furnace temperature curve is qualified before starting production.  

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  • WANAN Metallic Powder Coatings: Brighten up ordinary days
    May 08, 2024

    Gemstones, stars, metals...... These glittering things have a natural attraction to humans. Diamonds represent eternal promises, lighthouses symbolize the guidance of hope, the sun heralds a bright future, and the shining public figures in various fields are called "stars" by us, and we call them "shining points" by superiority...... Every moment of encounter with WANAN Metal Powder Coatings is sparkling. The content of metal pigments such as aluminum powder powder and pearlescent powder powder in the formulation of WANAN metal powder coating is up to 20%. The brilliance of the coating surface of WANAN metal powder coating is due to the innovative full bonding process, and the cyclone separation test shows that the WANAN bonding metal powder has less loss during the spraying process, and it is easy to obtain a uniform metallic luster on the surface. The glittering texture luster and the vast sea of color inspiration collide warmly, bringing infinite possibilities to life, lighting up every moment of ordinary life, and making us feel endless surprises and vitality in the colorful world. Beauty is not a momentary glamorousness, but a lasting beauty that can stand the test of time. WANAN Group has been deeply involved in the field of powder coating for more than 20 years, attaches great importance to R&D investment, and also attaches great importance to the safety, reliability and quality stability of WANAN powder coating products. With the full support of the group, the WANAN Group testing center was successfully established to continue to carry out rigorous product performance testing. In 2021, the WANAN Group Testing Center obtained the CNAS Laboratory Accreditation Certificate, which indicates that the WANAN Group Testing Center has a nationally and internationally recognized management level and testing capabilities, and also provides strong technical support for the quality assurance of WANAN metal powder coating products.   The test center has conducted repeated tests on the WANAN metal powder coating coating sample, and the test shows that the WANAN metal powder coating has superior impact resistance, no falling off and no cracks under 4 times magnification, the flexibility of the coating is good, and the color card bending 180° (crankshaft radius 3mm) does not fall off and no cracks. The color difference between batches is small, and the color difference of the standard color plate is ≤ 0.3, and it has excellent water resistance, acid and alkali resistance, neutral salt spray resistance, and damp heat resistance. Powder coating hides "little stars", and life will be "shiny". Wan'an metal powder coating makes ordinary days "bright" and makes every day a shining day.  

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  • May Day holiday notice
    April 29, 2024

      May Day is approaching, in order to let everyone spend a pleasant holiday, the notice is as follows: Holiday time: May 1 (Wednesday) to May 3 (Friday), 2024, a total of 3 days. Order arrangement and customer service During the holiday season, we still pay attention to the processing and service guarantee of customer orders. In order not to affect the normal needs and cooperative relations of customers, we will take the following measures: 1. Arrange staff shifts in advance to ensure the smooth production and delivery of orders. 2. Set up a holiday service hotline, maintain close contact with customers, and respond to customer inquiries and requirements in a timely manner. 3. Equipped with customer specialists, responsible for customer communication and coordination during the holiday. Exclusive cooperation opportunities during the festival During the Labor Day period, we will launch special discount holiday exclusive cooperation opportunities to provide more benefits for old and new customers. Holiday Wishes: May Day is a holiday for our laborers, let us relax and enjoy the holiday. Thank you for your efforts and dedication to the company, and wish you all a happy holiday, relax and enjoy life. Please arrange the holiday in advance, prepare for holiday safety and production safety, and wish everyone a happy and safe holiday! Finally, I wish you all a happy May Day! Thank you for your understanding and support! Sincerely Salute! Fujian Wanan Industrial Group Co., Ltd

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  • Happy 2024,welcome to us for business
    February 27, 2024

    Hello everyone,happy 2024,Fujian Wanan Industry Group wish everyone enjoy the family fun,sweet life,good luck,step by step promotion,peace and health,successful career,everything goes well. We already come back from China New Year holiday,welcome to us for business.

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  • Why Choice Wanan Brand Powder Coatings ?
    January 13, 2024

    The Distinct Allure of Wanan Brand Powder Coatings: An Unparalleled ChoiceIn a world saturated with countless options, there lies a compelling reason why choice Wanan brand powder coatings continues to captivate discerning individuals across industries. It is not merely the product itself, but rather the artful fusion of quality, innovation, and unparalleled customer satisfaction that sets it apart.Delve beneath the surface, and you will discover a tapestry of attributes that embody the essence of Wanan brand powder coatings. With meticulous precision, they have crafted a range of offerings that epitomize excellence, ensuring that every application is imbued with an exquisite visual appeal and uncompromised durability.At the heart of Wanan brand powder coatings lies a commitment to pushing the boundaries of what is possible. Unyielding in their pursuit of perfection, they constantly refine their formulations to deliver coatings that excel in both functionality and aesthetics. Harnessing the power of cutting-edge technology and a deep reservoir of expertise, Wanan brand powder coatings effortlessly elevate any surface they touch, seamlessly transforming mundane objects into works of art.But what truly distinguishes Wanan brand powder coatings is their unwavering dedication to customer satisfaction. With a team of seasoned professionals, they provide personalized guidance that goes beyond mere product recommendations. They become trusted partners, collaborating with clients to understand their unique visions and requirements, ensuring that every project is approached with meticulous attention to detail.Moreover, Wanan brand powder coatings proudly champion sustainability. Recognizing the importance of protecting our planet, they have innovated environmentally friendly solutions that minimize waste and reduce carbon footprints. By choosing Wanan brand powder coatings, you not only enhance the aesthetics of your project, but also contribute to a greener, more sustainable future.From automotive components to architectural masterpieces, Wanan brand powder coatings have carved a niche for themselves as the epitome of sophistication and uncompromising quality. Their reputation as industry leaders is not solely built on their exceptional products, but also on their ability to transcend conventional constraints and redefine what is possible within the realm of powder coatings.So, when faced with the question of why choose Wanan brand powder coatings, the answer becomes clear. It is the irresistible allure of their meticulously crafted products, the transformative power they possess, and the unwavering dedication to customer satisfaction that makes Wanan brand powder coatings the ultimate choice for those who seek nothing but the best.In a world that craves excellence, Wanan brand powder coatings stands proud as the epitome of artistry, quality, and impeccable service. Choose Wanan brand powder coatings, and discover a world where aesthetic brilliance meets unwavering performance – a world that defies expectations and leaves a lasting impression.

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  • Hello ! 2024 year
    January 04, 2024

    Introducing WANAN Powder Coatings: Redefining ExcellenceStep into a world where perfection meets innovation, where passion fuels creativity, and where every surface becomes a masterpiece. Welcome to the realm of WANAN Powder Coatings - the epitome of exceptional quality and unmatched beauty.As a Connoisseur in the realm of aesthetics, we take pride in our role as both the guardian and the visionary. Our team of skilled artisans seamlessly combines art and science to produce coatings that elevate the ordinary to the extraordinary. With meticulous attention to detail, we create an enchanting visual experience that captivates the senses and leaves a lasting impression.In our quest for perfection, we have mastered the alchemy of colors. Our extensive palette boasts a spectrum of hues, from the serene and subtle to the bold and vibrant. Whether you seek a calming oasis or a vivid burst of energy, WANAN Powder Coatings has the perfect shade to bring your vision to life.Beyond the mesmerizing colors, our coatings possess the power to transform any surface into a work of art. From architectural wonders to industrial marvels, our formulations forge a seamless bond, ensuring durability and longevity. With unrivaled resistance against the elements, our coatings    

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  • New Year's Day Holiday
    December 26, 2023

    2024 New Year's Day is coming,here we Fujian Wanan Industry Group,China powder coating powder manufacturer, wish you a good luck,healthy,prosperous and happy new year!

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  • Prevention first, life first | Fujian Wanan Group organizes all employees to carry out comprehensive emergency practice to prevent production safety accidents
    December 18, 2023

    Safety, production and personnel are the core elements of enterprises to achieve long-term development, and it is the "iron triangle" to ensure the smooth operation of enterprise production and operation activities. In order to effectively do a good job in production safety, enhance the safety awareness of all Wanan employees, improve the disposal capacity of production safety accidents and the awareness of fire safety prevention, on December 16, 2023, Fujian Wanan Group organized all employees to carry out 2023 fire and explosion special emergency practice and training on the use of fire facilities. Ms Lin, vice president of Wanan Group, served as the general commander of the practice. Life has no rehearsal, in production activities, we need to always tighten the "safety" this string.In order to ensure the safe and orderly conduct of the emergency practice, on the morning of December 16, the Group organized a  meeting for the practice, and carried out a thorough deployment of the practice plan, the division of personnel and the practice requirements. In response to the practice, safety training instructor Mr Wang clarified the division of responsibilities of all practice personnel at the meeting, and set up emergency rescue groups, warning evacuation groups, logistics support groups and other emergency groups, detailed practice steps, scientific planning of escape routes, and clear and implement safety responsibilities to each department and each safety responsible person to ensure the safety and efficiency of the practice. Make full preparations for the smooth development of the practice.   With the sound of the fire alarm, all the drill personnel quickly entered the actual combat state, and the special emergency practice for fire and explosion accidents officially began.Due to excessive dust accumulation in the electric control cabinet, wire heating leads to fire, when the production line cleaning machine, more dust floating in the workshop encounter open fire, a small range of fire and explosion accidents.All the practice personnel accurately judge and deal with the accident according to the predetermined plan, the emergency teams quickly complete the fire regulations, the field command personnel issued clear instructions, the rescue team responded quickly and acted quickly, and the practice site was tense, orderly, scientific and standardized, which accumulated valuable experience for the emergency treatment of fire accidents.   After the end of the actual fire Practice, Ms Wu, safety officer of Wanan Group, explained the on-site emergency treatment measures of dust fire for all employees, explained in detail and demonstrated the use of fire extinguishers and the operation of fire hose.Through practice, the emergency teams have mastered the correct operation methods of fire equipment, more clearly realized that safety is not small matter, established the safety concept of "prevention first, life first", further strengthened the staff's self-rescue self-protection and fire prevention and control capabilities, and achieved the purpose of preventing accidents, reducing injuries, and reducing life and property losses.   After the practice, Ms Lin, vice president of Wanan Group, summarized and commented on the practice, and analyzed the problems and shortcomings exposed in the practice.Wanan Group pays great attention to production safety and always maintains a consistent rigorous attitude towards all work of production safety.Through this comprehensive practice, all employees have been comprehensively tested to deal with the actual combat ability in the event of an emergency. Wanan Group will take this safety emergency practice as an opportunity to strengthen supervision and inspection, establish and improve a series of high-standard emergency systems such as safety responsibility system, safety management system and safety operation procedures, and earnestly implement every measure of safety production. Effectively prevent safety responsibility accidents to ensure that the production situation is stable and developing well.

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  • Fujian Wanan Industry culture wall:Core value
    December 04, 2023

    Fujian Wanan Industry is one of the China earliest enterprise who specializes in electrostatic thermoset powder coating.Adhering to the"People oriented,Customer first,accuracy and reality,integrity and honesty",devote to providing one-stop powder coating solution,continuously create maximum value for customer.   November just end and comes the last month December,Fujian Wanan Industry's new decorated culture wall with company core value stand up to welcome new month.

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  • Powder Coating: Trends and Future
    November 16, 2023

    Powder coatings have emerged as a popular finishing technique for various products, ranging from industrial machinery to consumer goods. With a durable finish, environmental advantages, and versatility, powder coatings have witnessed significant growth in recent years.   The market size for powder coatings was USD 14.7 billion in 2022 and is projected to reach USD 19.9 billion by 2028, at a CAGR of 5.2% during the forecast period. Economic growth in developing countries, end-use industry expansion, investment in infrastructure, stringent environmental regulations, and growing purchasing power drive the powder coatings market.   The penetration of powder coatings is estimated to increase in the long term, and is forecasted to witness a high CAGR in the coming years. The abundant availability of raw materials, particularly in Asia Pacific, is expected to fuel the production of powder coatings. The North American and European markets are also expected to grow steadily due to the rising environmental regulations and consumer preferences for eco-friendly products. However, political and economic conditions in Western Europe and the United States, and technological factors such as difficulty applying thin coats, have restrained the market's growth. High energy consumption during powder coating application is also expected to restrain market growth.   Rising Acceptance of Powder Coatings   Powder coatings have several advantages over other coatings, such as waterborne, high-solids, and solventborne coatings. Some features of powder coatings compared to other coatings are:  Powder coatings are more durable and resistant to corrosion, abrasion, impact, weathering, and chemicals. Powder coatings are environmentally friendly, with low to no volatile organic compounds (VOCs) or hazardous air pollutants (HAPs) that can harm human health and the environment. Powder coatings are more cost-effective as they have higher transfer efficiency, lower material wastage, and lower energy consumption than other coatings. Powder coatings offer a wide range of colors, textures, gloss levels, and special effects that can improve coated products' aesthetic appeal and functionality.   Factors Impacting Market Demand   The rapid expansion of the powder coatings market can be attributed to advancements in materials, formulations, and application processes. The development of innovative solutions, coupled with improved equipment and application techniques, have propelled the growth of this market. Notably, the advantages of powder coatings, including enhanced durability, reduced VOC emissions, and superior resistance to corrosion, temperature, chemicals, and UV radiation, have contributed to their widespread adoption.   Global regulatory bodies, such as the Environmental Protection Agency (EPA) and Registration, Evaluation, Authorisation, and Restriction of Chemicals (REACH), have played a crucial role in driving the market growth. These entities have established stringent environmental protection regulations, creating a favorable environment for the popularity of VOC-free coating technologies like powder coatings. Despite these regulations, the market thrives due to the increasing demand from various industries.   In particular, the automotive, construction, appliance, furniture, and electronics sectors have emerged as significant contributors to the growth of the powder coatings market. The long-lasting, visually appealing, and eco-friendly finishes offered by powder coatings have positioned them as a preferred choice within these industries.   Moreover, the rising awareness of sustainable manufacturing practices has further boosted the demand for eco-friendly coating solutions. Powder coatings, with their solvent-free composition and minimal waste generation, align perfectly with the requirements of sustainable manufacturing. Consequently, manufacturers increasingly opt for powder coatings over traditional liquid coatings, driving the market growth.   The Asia Pacific region, particularly developing countries like China and India, along with countries such as Turkey, Russia, Brazil, and Saudi Arabia, present significant growth opportunities for the powder coatings market. These regions demonstrate high demand for coatings in the transportation, construction, and manufacturing sectors.   Additionally, consumer preferences for products with superior durability, aesthetic appeal, and reduced environmental impact have propelled the adoption of powder coatings. Additionally, rising disposable incomes and the demand for customized finishes have further boosted the market for powder coatings in the consumer goods sector.   Several Burgeoning Industries or Applications Propelling Market Demand   Rising demand for metallic and special-effect finishes: The demand for metallic and special-effect finishes in several industries, such as automotive, consumer electronics, and home appliances, is rising. Powder coatings manufacturers are investing in research and development to create innovative new products. Plastics and composites: Powder coatings offer a viable solution for coating heat-sensitive plastics and composites, utilizing plasma pre-treatment to enhance adhesion, corrosion resistance, and overall appearance. Epoxy powder coatings: Epoxy powder coatings are extensively utilized for surface protection and hardness. Known for their toughness, flexibility, weather resistance, and cost effectiveness, epoxy powder coatings present a popular choice compared to other coating options.   Conclusion   Powder coatings have emerged as a leading finishing technique, experiencing growing market demand and notable advantages over alternative coatings. The market for powder coatings is projected to maintain steady growth, propelled by factors such as economic expansion, infrastructure investments, and strict environmental regulations. The durability, eco-friendliness, cost-effectiveness, and aesthetic adaptability of powder coatings contribute to their increasing adoption across diverse industries, including automotive and construction. The market may witness potential disruption in the future through emerging technologies like smart coatings and nanocoatings, while the demand for metallic finishes and epoxy powder coatings remains robust. In summary, powder coatings represent a versatile and sustainable finishing technique with a promising outlook for future growth and ongoing innovation.

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  • What is Powder Coating?
    October 21, 2023

    Powder coating is a dry finishing process that has become extremely popular since its introduction in North America over in the 1960s.  Representing over 15% of the total industrial finishing market, powder is used on a wide array of products. More and more companies specify powder coatings for a high-quality, durable finish, allowing for maximized production, improved efficiencies, and simplified environmental compliance.  Used as functional (protective) and decorative finishes, powder coatings are available in an almost limitless range of colors and textures, and technological advancements have resulted in excellent performance properties.   How Powder Coating Works?   Powder coatings are based on polymer resin systems, combined with curatives, pigments, leveling agents, flow modifiers, and other additives.  These ingredients are melt mixed, cooled, and ground into a uniform powder similar to baking flour.  A process called electrostatic spray deposition (ESD) is typically used to achieve the application of the powder coating to a metal substrate.     This application method uses a spray gun, which applies an electrostatic charge to the powder particles, which are then attracted to the grounded part.  After application of the powder coating, the parts enter a curing oven where, with the addition of heat, the coating chemically reacts to produce long molecular chains, resulting in high cross-link density. These molecular chains are very resistant to breakdown.  This type of application is the most common method of applying powders.  Powder coatings can also be applied to non-metallic substrates such as plastics and medium density fiberboard (MDF).   Sometimes a powder coating is applied during a fluidized bed application.  Preheated parts are dipped in a hopper of fluidizing powder and the coating melts, and flows out on the part.  Post cure may be needed depending on the mass and temperature of the part and the type of powder used.  No matter which application process is utilized, powder coatings are easy to use, environmentally friendly, cost effective, and tough!   Durability of Powder Coating   Powder coating is a high-quality finish found on thousands of products you come in contact with each day.  Powder coating protects the roughest, toughest machinery as well as the household items you depend on daily.  It provides a more durable finish than liquid paints can offer, while still providing an attractive finish.  Powder coated products are more resistant to diminished coating quality as a result of impact, moisture, chemicals, ultraviolet light, and other extreme weather conditions. In turn, this reduces the risk of scratches, chipping, abrasions, corrosion, fading, and other wear issues.   It's tough. It looks great. And it lasts a long, long time.  In addition to being durable, powder coating is an attractive choice due to environmental advantages.

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